Polyethylene Equal Compression Coupling

رابط مساوی پیچی پلی اتیلن
رابط مساوی پیچی پلی اتیلن
رابط مساوی پیچی پلی اتیلن
رابط مساوی پیچی پلی اتیلن
رابط مساوی پیچی پلی اتیلن
رابط مساوی پیچی پلی اتیلن

A PE equal compression coupling is a straight, double-ended fitting for joining two pipes of the same diameter. Thanks to its threaded mechanism and sealing O-ring, it creates a secure, reliable connection without welding. Favored for quick installation, easy disassembly/repair, and excellent compatibility with PE pipes, it’s popular in irrigation, water supply, wastewater, and mechanical systems.

What is a PE equal compression coupling?

The equal compression coupling (also known in the market as a “compression socket”) belongs to the family of PE compression fittings and is used to create a straight, leak-tight, and durable connection between two same-size pipes. Its design lets you open and reassemble the joint multiple times without significant loss of sealing quality or mechanical stability.

Applications

  • Municipal and rural distribution (non-potable and landscape irrigation)
  • Pressurized irrigation systems (drip and sprinkler) in orchards and fields
  • Industrial water transfer, small treatment lines, cooling-water circulation
  • Collection and transfer of light wastewater and drainage
  • Building mechanical services (evaporative cooling systems and cooling towers)

Advantages & features

  • Fast, simple installation: No welding equipment needed; make a square cut and tighten.
  • Reliable sealing: An elastomeric O-ring with a compression profile controls leakage.
  • Corrosion resistance: Immune to rust and moisture.
  • Pressure handling per size: Many sizes suit common water-network pressures.
  • Demountable: Ideal for periodic maintenance, rerouting, or expansion.
  • Cost-effective: Lower purchase and installation cost than welded methods in many small/medium projects.

Construction & components

A PE equal compression coupling consists of complementary parts that together provide secure sealing and grip.

Component Common material/type Primary role Installation note
Body (main cylinder) Engineering polymer Houses the O-ring and seating Avoid scratches or cracks on threads.
Nut (cap) Reinforced polymer Compresses the assembly and locks the joint Start by hand, then tighten with a strap wrench.
O-ring Elastomer (NBR/EPDM) Seals at operating pressure Clean pipe surface; apply a compatible lubricant lightly.
Grip ring / split ring Hard/engineering polymer Mechanical engagement with the pipe Avoid bevel cuts/burrs to ensure full grip.
Reinforcing bush (insert)* Metal/polymer Prevents ovalization of thin-wall pipes Recommended for thin-wall pipes.
  • Depending on pipe wall thickness/class, use of a reinforcing bush may be mandatory or recommended.

Selection guide

  • Size: Fitting size must match the pipe’s outside diameter exactly (e.g., 25, 32, 40, 50, 63, 75, 90 mm, …).
  • Working pressure: Choose to match network design pressure. With larger sizes, pipe support and pressure conditions matter more.
  • Pipe class (wall thickness): Inserts are more critical with lighter/thin-wall pipes.
  • Fluid & temperature: Designed for cold water and normal environments; higher temperatures reduce pressure capacity.
  • Installation environment: For rocky backfill or buried installs, use a soft sand bed free of sharp edges.

Typical sizing & working pressure table

The values below are general market guidance and can vary by manufacturer, pipe class, and operating conditions.

Nominal size (mm) Typical application domain Common working pressure (bar) in cold water*
20–32 Garden irrigation, light branches 10 to 16
40–63 Farm networks & urban green spaces 10 to 16
75–90 Main branches of pressurized irrigation 6 to 16
110 and above Primary lines, low to medium pressure 6 to 10
  • Reference temperature is typically ~20 °C. Allowable pressure decreases as temperature rises.

Step-by-step installation

  1. Square cut: Cut pipe perpendicular to axis and deburr.
  2. Mark insertion depth: Mark the engagement depth on the pipe.
  3. Install reinforcing bush (if needed): Place the insert inside the pipe end.
  4. Approved lubrication: Lightly lubricate O-ring and pipe edge with water-compatible lube (not petroleum-based).
  5. Insertion: Push pipe into the body up to the mark.
  6. Tighten the nut: Hand-tighten first, then use a strap or suitable wrench—avoid over-torque.
  7. Leak test: Fill and pressurize the line; monitor and, if needed, snug slightly.

Common mistakes & fixes

  • Leak at O-ring: Dirty/scratched pipe surface → clean, replace O-ring, and use compatible lubricant.
  • Gradual loosening: Under-tightening or vibration → recheck torque and add supports/clamps.
  • Nut thread cracking: Wrong tool or over-tightening → use a strap wrench; tighten gradually.
  • Slip at high pressure: No insert on thin-wall pipe → fit the insert and ensure a square cut.

Design & execution tips

  • Ensure alignment; local bending shortens joint life.
  • For buried lines, provide mechanical protection with soft bedding and adequate cover.
  • On lines subject to water hammer, use slow-closing valves and arrestors.
  • Periodically (e.g., seasonally) inspect accessible joints for leaks and loosening.

Compared with welded methods

  • Maintenance flexibility: Compression couplings can be opened/reused; welded joints are one-time.
  • Speed & tooling cost: Compression installs are faster and cheaper; welding needs specialized gear/skills.
  • Intended use: Excellent for irrigation and light-to-medium branches; for permanent high-pressure or special-temperature lines, welded solutions may be preferable.

Maintenance & safety

  • Avoid chemicals incompatible with the O-ring elastomer.
  • In very high or low temperatures, follow the manufacturer’s de-rating guidance.
  • Never open the nut under pressure; isolate and depressurize first.

TamamBaha offers a broad range of PE equal compression couplings in common sizes, with technical advice to check compatibility with your pipes and to supply accessories like reinforcing bushes and spare O-rings—helping you buy smart for irrigation and water-supply projects. TamamBaha is not the exclusive seller of this brand; the goal is easy access, timely service, and a reliable purchasing experience suited to your local needs.

Leave a Reply

Your email address will not be published. Required fields are marked *

محاسبه‌گر

در حال بارگذاری...